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MV CAPACITOR BANKS (with HARMONIC FILTERS)


Introduction
  • This is a stand-alone complete system designed for easy installation
  • It incorporates an earthing switch to disconnect feeder and earth capacitors
  • It includes iron-core / air-core harmonic filter reactors or air-core inrush current limiting reactors
  • Optional high pass low inductance resistors are available
  • The system also features vacuum contactors for switching capacitors and includes capacitor fuses
  • An automatic power factor correction controller is included for efficient operation. Over-voltage relay, over-current relay, current transformers (Cts), and voltage transformers(Vts) are also part of the package
  • Touch protections are integrated for enhanced safety
  • Optional double star connection for unbalanced protection
  • The system operates within the range of 2.4 kV to 36 kV at 50-60 Hz, with a BIL (Basic Insulation Level) of 200 kV
  • Smoke detector
  • The modular structure is suitable for indoor or outdoor installation, providing flexibility and expandability as needed

 

Areas of Use
  • Power Factor Correction
  • Harmonic Filtering
  • Over-Voltage Protection
  • Loss Mitigation

 

Capacitor Battery Tests
  • 4V_n (DC) 10 sec. or 2V_n (AC) 10 sec. between terminals,
  • tan⁡(δ) (loss angle) measurement
  • Capacitance measurement
  • Leakage test

 

Metal-Enclosed or ISO Container-Enclosed

 

 

Standards: IEEE Std. 1036, IEC 60871-1

 

 

Capacitor Bank Tests
  • Coating Thickness Measurement
  • Capacitance Measurement
  • Power Frequency Withstand Test
  • Insulation Resistance Measurement
  • Full Capacity Loading Test
  • Consult Factory for Other Tests
Capacitor Bank Protections

The current of the protection fuses should be selected as If≅2In.

51 relay should be set with a delay for 0.1 seconds between 4-6In (short circuit protection)

50 relay should be set with a delay for 4 seconds for 1.3In (overload protection)

50N relay is recommended to be set with a delay for 4 seconds at the setting of 0.05In (overload protection)

The value of resistor R (kΩ) required to be connected across the capacitor to drop the voltage of the capacitor battery with a capacitance of C (μF) to under 75 V after 10 minutes (600 seconds), can be calculated as below:

 

For Delta connection

For Delta connection


For Star connection

For Star connection


 

U:System voltage (V)

In: Capacitor nominal current (A)

Inrush Current (I_C) Calculation When a Single Battery is Connected to the Circuit
  • - U: Phase-Neutral voltage (V)
  • - Xc: Phase-Neutral capacitive reactance (Ω)
  • - XL: Total inductive reactance between batteries (Ω)
  • - Q; Q_1; Q_2: Battery powers (kVAr)
  • - S_SC: Short circuit power (kVA) at the point where the capacitors are connected
  • - I_N : Nominal current (A_rms) of the battery.
  • - I_SC : Short circuit current (A_rms) at the point where the capacitor bank is connected.

 

The value of the inductor to be connected in series with the capacitor to limit the inrush current down to I_C ≤100I_N:

Inrush Current


Inductor Value


Example:

Given than:

Q=200 kVAr U=5000 V f-f

S=1000 kVA Z=5%

Inrush current I_C =I_N √(2 S_SC/Q)

I_N=Q/(√3.U)=200/(√3 x5)=23 A_rms

S_SC=S/Z_SC =1000/(5/100)=20.000 kVA

I_C=23√(2 20.000/200)=325 A smaller than 100 x 23 A

Inrush current reactor not required.

 

Inrush Current (I_C) Calculation When (n+1) Number of Capacitor Batteries are Connected in Parallel:

 

When (n) number batteries are energized, (n+1)st step will be energized.

 

Q (kVAr) : Power of a single step battery

U (kV) : Grid voltage (phase to phase)

ω (rad/s) : 2πf

C (μF) : Capacitance of the capacitor

I (μH/m) : Inductance of bars and cables between the batteries

f_r (Hz) : Resonance frequency

L (μH) : Inrush reactor connected in series to the battery

I_C (A): The peak value of the initial charging current

I_N (A_rms) : Nominal current of the battery

 

Q =U^2.C.ω= √3.U.I_N

I_C= √(2/3)U.n/(n+1).√(C/I)

f_r=1/(2π√(I.C))

 

The required reactor to satisfy the expression I_C≤100I_N :

L (μH)=(2.10^6)/3 x Q/(2πf) x (n/(n+1))^2 x 1/((I_C )^2)

 

If inrush reactor (L) is added,

I_C= √((2 x 10^6)/3 x Q/(2πf) x (n/(n+1))^2 x 1/L)

 

 

Example:

For a capacitor bank with 0,5 𝜇H/m inductance, 5 meters height, U=5000 V (phase to phase) with (n+1) = 3 steps, each of which has Q = 200 kVAr power;

- I_N=Q/(√3U)=200/(1.73 x 5) = 23 A_rms

C= √3(U x I_N)/(U^2 x 2πf) = 1,73(23 x 5000)/(5000^2.314)=25,3x10^-6

C=25,3 μF

Inrush current I_C=√(2/3)U x n/(n+1)√(C/I)

 

- I_C = 0,81 x 5000 x 2/3 √(25,3/(0,5 x 5)) =>

I_C=8589 A_p = 8,59 kA ≥ 100 x 23 A Reactor required!

 

- Reactor inductance L(𝜇H)

L ≥(2 x 10^6)/3 x (Q.10^(-3))/ω x (n/(n+1))^2 x 1/((I_C )^2)

= 2x10^6 x 0,2/(2π50)(2/3)^2 x 1/(8590)^2 = 7,67 μH

 

If 50 𝜇H reactor is connected instead of 7,67 𝜇H, then the inrush current will be:

I_C=√(2/3) x 5000 x 2/3 x √(25,3/50) = 1935 A_p

 

- Resonance frequency f_r = 1/(2π√(L.C))

= 1/(2π√(50 x 10^(-6)x 25,3 x 10^(-6))) = 4475 Hz

 

Calculations Related to Capacitor Banks:

In capacitors I_max=1,3I_n

  • V_max=1.1 V_n - 12 hours / day
  • V_max=1.2 V_n - 5 min
  • V_max=1.3 V_n - 1 min

When a capacitor bank with a power of Q (kVAr) is connected to a system with a short circuit power of S_sc (kVA), the resonance frequency is:

 

  • S: Power (kVA) of the transformer supplying the capacitor
  • S_SC: Short circuit power (kVA) of the transformer supplying the capacitor
  • Z_SC: Short circuit impedance of the transformer supplying the capacitor (%)

Determining the Q_N of the capacitor required in order to provide a capacitive power of Q_s to a system with a voltage of (U_s):

Application Examples

Vacuum circuit breaker at entry

 

Disconnector switches for disconnecting and earthing the capacitors

 

Equipped with inrush reactor

 

CT for unbalance protection

 

Capacitor protection fuses

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